Fix some plastic tape on the front side so that the weld doesnt push through. Slide the shaft upwards so that the gas pedal has more play. This may take some time and youve to be prepared for the wait. Disconnect pack positive and pack negative connections. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. How do you remove the front body of a Club Car Precedent? Store Number (252) 499-9436. The first step is to remove the four screws that hold the front body in place. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Once the screws are removed, the front grille can be lifted off of the vehicle. Remove the two bolts on the rear seat area of the cart. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Take the seat off of your cart by removing the connecting screws. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Regular Flex (Which Should You Choose?) Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Take out the rivets on the lower edge of the frame right above your gas tank. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . Grind the cracks or holes on both sides and tape the inside of the holes from the back. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. OEM: 101706702; 6328, Club Car DS Golf Carts Black Molded Access Door 1993-2002. Check out the DoubleTake Spartan Deluxe Upgrade Kit! Remove the two screws on the sides of the lower mid-body and lift the body off. I will give it a try later today! The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. First up, I will convert the tired 1700cc to EFI. 2005 electric Club Car golf cart for sale. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. DS body removal Electric Club Car. Find a gas tank hose that is long enough to fit into your golf cart. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. In that area there is a black wire that is grounded by a screw to metal. Wipe the cart using a towel and let it dry completely. Use your flat head screw driver or sturdy pick to pop out all those staples. It is attached to the golf cart with four metal brackets. Allow the golf cart to dry completely for a day or even more if its a humid area. Wash the soap off using cold water from a hose. 3. Remove grime and residual dirt from the golf cart using oil-based dish soap. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. Like the primer, follow the drying time specified between two coats. When the new body and other parts arrive, my local free lance golf cart repair guy is going to pick it up and take it to his shop to change out the body. Loosen the four bolts in the front and back using a T-30 bit. OEM: 1016379; 3213. Allow the cart to air dry or dry in the sun completely. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Take photographs before removal for easy reassembly. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. Is. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. Take off the brake drum from its place. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. Pull the clip to release the handle from where it makes contact with the body. Lift the front body upwards and take it off. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. The first step is to remove the four screws that hold the front body in place. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. I needed to swap out a blown motor on my Club Car and googled this thread. GCT108152. JavaScript is disabled. Here's a couple diagrams that show all the bolts and mounting points. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Your email address will not be published. You are using an out of date browser. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. The hood skin is then popped out of place Line the outer edges of windows to avoid spray painting them. . Check the instructions on the paint to find out the ideal drying time. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Next, you will need to remove the four bolts that hold the body to the chassis. Design Center: Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Home > Golf Cart Parts > Club Car > Club Car Bodies & Body Parts. It is attached to the golf cart with two metal brackets. Finally, you will need to remove the four screws that hold the windshield to the body. A = DS Electric. Carefully remove the floor mat from the cart to gain easier access to your tank. Drill the crack at the end so that it doesnt become bigger. Do It Yourself prices on Golf Cart Parts and Accessories! Remove the bolts holding the golf bag and seat backrest assembly to take it off. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. You can move on to the A-arms if you're comfortable with this step. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. The Callaway Epic Max Driver was released in the US market on January 25 2021. It's pretty easy to remove a Club Car Body. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. Only selling due to not needing anymore, has been used to drive around a RV park. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. No problem, your welcome. Home. Find the gas tank and remove the three bolts holding it down. Put your movement switch in the neutral and service positions. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Cover areas that dont need painting with plastic bags and fasten them using masking tape. These screws are usually located in the corners of the windshield. A spindle lift kit replaces your spindle length and size. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. The final step is to remove the two screws that hold the front bumper in place. A golf cart lift kit is a device that raises and lowers the golf cart. For a better experience, please enable JavaScript in your browser before proceeding. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Repair the crack from the back side. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Here's a couple diagrams that show all the bolts and mounting points. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Ensure that you dont touch the paint to avoid smudges. Clean the surface to be restored using a strong detergent followed by a final wipe with a window cleaner. Loosen the bolts of the rear seat and take them off. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Slowly take the gas tank out of position. Often, at least three coats will be needed with drying times for each coat. Fiberglass golf carts often have a white or beige body. Remove the bolts on the front bracing on either side of the cart and lift them off. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Black club car body. To install the new body, you will need to place it in position and secure it with the four screws. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. $125.00. However, its worth noting that they are more toxic. I am also undertaking a "rebuild" of my golf cart. Clean up the area while the sealant is drying. My name is Ernie Lo and I'm an avid golf fan! You can repair a golf cart body by following the steps below. Removing these screws will ensure that one can pull the rubber mat out. Saturday 9am - 6pm EST Move the cart to a garage to avoid debris or dust accumulation during the drying time. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Club Car Bodies & Body Parts. Parts like suspensions, drive trains, motors and brakes use metal. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR This is because acrylic paint has better adherence property. All Rights Reserved. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Wash the cart once more and dry it completely as soon as possible. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Mark the area where the wrap gets covered over by the charging socket. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). I can't thank you enough. Remove the side rivets and side steel plate at the bottom. In this case, give a drying time of about half an hour before you apply the second coat. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Locate the knob at the bottom of the tank and unscrew it. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. thanks. Thanks again everyone. DS is an abbreviation for "double-seated." Body Removal '99 Club Car Gas Club Car Gas DS, and Precedent golf cars Thread Tools Display Modes Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car Body Removal '99 Club Car Previous Thread | Top | Next Thread Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Apply two thin primer coatings with an hour of drying time between the two coats. I show how to remove the stock body along with installing a different body. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Part Number: EN44-040 SP33-014 - Stationary Contact, BO selector panel. A golf cart lift is a device that raises and lowers the golf cart. These screws are located on the front of the vehicle, near the bottom. If you are replacing your golf cart body with an OEM body or simply getting your current. Sepex Carts: 1. Your email address will not be published. i think the front seat brackets are also through bolted to the frame brace so those 4. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Options. Once the screws are removed, you can lift the windshield off the body. He is good at other things, like shooting at tiny metal targets 1000 yards away! Disconnect pack positive and pack negative connections. Specially . WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 Find it here. Remove the rear wheel of the golf cart. Remove the seat hinges using the drill to get the body off the golf cart. I am back again for I love this site. That's it! The outside crack I grind out and repair with fiberglass. Copyright 2023, arsearchinc - All Rights Reserved. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo.
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